How Much Does Manufacturing Workers' Comp Cost in Tennessee in 2026?

By Winfield Lee, Licensed Independent Insurance Agent · Serving Tennessee & the Southeast · Updated 2026

Short answer

It depends heavily on what you make. There is no single "manufacturing" class code, so the honest answer is a range: roughly $1.00 per $100 of payroll for lighter, low-hazard production up to $5.00 or more for heavy metal, woodworking, or machinery work, before the experience mod. A mid-hazard Tennessee manufacturer with about $1,000,000 in production payroll might land somewhere in the $18,000 to $40,000 a year range — but the real number swings on your product code mix, how production, warehouse, and clerical payroll are split, and your claims history. These are general ranges to set expectations, not a quote.

The one-line version: Tennessee manufacturing workers' comp is priced per $100 of payroll, but the "rate" isn't one number — it's tied to the specific product code for your process. The single biggest lever most owners can pull is making sure production, warehouse, and office payroll land in the right codes instead of all in one high-hazard governing code.

Why there's no single manufacturing class code

People ask "what's the manufacturing rate in Tennessee?" the way they'd ask about restaurants or offices — but manufacturing doesn't work that way. NCCI class codes for manufacturers are keyed to the product and the process, and a bakery, a plastics fabricator, and a machine shop are not remotely the same risk. Rates across those codes can vary three to four times over. That's why a real answer has to start with what you actually build.

The product codes that rate a Tennessee manufacturer

Tennessee uses NCCI class codes, the same national framework as most Southeastern states. A directional sampling of common manufacturing codes and the range of hazard they carry:

Class code (illustrative)Type of manufacturingRelative hazard / rate per $100*
2000sFood products manufacturingLower–mid ~$1.50 – $3.00
4459Plastics goods manufacturingMid ~$2.00 – $3.50
2731 / 2883Woodworking / furniture assemblyHigher ~$3.00 – $5.00+
3632Machine shop NOCMid–higher ~$2.50 – $4.50
3400Metal goods / stampingHigher ~$3.00 – $5.00+
8018Warehouse / storage (separate function)Lower–mid ~$2.00 – $3.50
8810Clerical / office staffLowest ~$0.10 – $0.30

*Illustrative general hazard ranges for setting expectations only, before experience mod and carrier credits/debits. Actual filed rates in Tennessee vary by carrier and process and change over time. Codes shown are directional, not a classification opinion. Not a quote.

The takeaway from that table: the same dollar of payroll can be rated very differently depending on the code it lands in. An office administrator, a forklift operator in the warehouse, and a press operator on the production floor should not all be rated at the production-floor rate — but that's exactly what happens when payroll isn't split by verifiable job function.

The governing-class-code audit trap

Every manufacturer has a governing class code — the single production code that carries the largest share of non-clerical payroll. The trap is letting that governing code absorb payroll that belongs elsewhere. If your press operators, your shipping crew, and your office staff all get reported under one heavy production code, you'll pay the heavy rate on all of it. Standard exceptions like clerical (8810) and, where it genuinely applies, a separate warehouse code, exist precisely so that lower-hazard work is rated on its own. Documenting who does what — with job descriptions and payroll records that back it up — is what keeps the auditor from defaulting everything to the governing code.

A worked example

Say you run a Tennessee metal-goods shop with $1,000,000 in total payroll, split as $700,000 in press and fabrication staff (a higher-rated production code), $200,000 in a separate warehouse/shipping function (8018), and $100,000 in office and admin (8810). Rated accurately, the office and warehouse dollars are pulled out of the high production rate and priced on their own much lower rates — a meaningful saving. Report the whole $1,000,000 under the production code instead, and you're paying the fabrication rate on $300,000 that never touched a press. Multiply a rate gap of several dollars per $100 across $300,000 of payroll and the difference runs into five figures a year. That's the money accurate splits protect.

Tennessee's five-employee requirement

Tennessee law generally requires employers with five or more employees to carry workers' compensation, counting full-time and part-time workers. (Construction and coal-mining employers must carry it with even one employee.) Nearly every real manufacturing operation is over the five-employee line. Certain owners and corporate officers can elect out where the law allows, but the requirement sweeps in essentially all Tennessee manufacturers. Going without isn't just a legal exposure — a single amputation or caught-in injury on a press or saw can dwarf years of premium.

What drives the premium up or down

How to lower a Tennessee manufacturer's workers' comp cost

Watch for: the year-end audit. Workers' comp premium is estimated up front on projected payroll, then trued up when the carrier audits your actual payroll and class-code splits. If you added a shift, a product line, or overtime, an unmanaged audit can produce a bill you didn't budget for — and if your splits aren't documented, the auditor can push payroll into the higher governing code. Clean payroll records by class code all year are the best defense.

Where Bettr Coverage fits

Bettr Coverage is an independent commercial insurance agency serving Tennessee and the Southeast. We write manufacturing workers' comp alongside the rest of the program — general liability, property, equipment, and commercial auto — and we shop each account across multiple carriers that view your product differently, checking the product class codes and payroll splits most agents skip. We work owner-to-owner and review your whole program together instead of one line at a time.

Tennessee manufacturer shopping your workers' comp?

Bettr Coverage shops your workers' comp, general liability, property, equipment, and commercial auto across multiple carriers — one agency, one relationship, the product codes and payroll splits checked and the whole program reviewed together.

Get a free coverage review

Common questions about Tennessee manufacturing workers' comp

How much does manufacturing workers' comp cost in Tennessee?

It depends on what you make. Rates run from about $1.00 per $100 of payroll for lighter production to $5.00+ for heavy metal, wood, or machinery work, before the mod. A mid-hazard shop with $1M production payroll often lands around $18,000–$40,000/yr depending on code mix and claims history.

What class code is a manufacturer?

There isn't one — NCCI codes are keyed to the product: food in the 2000s, plastics ~4459, woodworking ~2731/2883, machine shop ~3632, metal stamping ~3400, warehouse ~8018, clerical 8810. Your process determines the code.

What is the governing class code?

The single production code carrying the largest share of your non-clerical payroll. The trap is letting it absorb warehouse and office payroll that should be rated lower — that's how manufacturers overpay.

Is workers' comp required for Tennessee manufacturers?

Yes for most — Tennessee generally requires it at five or more employees. Construction and coal require it with one. Nearly every real manufacturer is over the five-employee line.

What raises the premium?

Total payroll, the product codes, payroll splits, experience mod, and how carriers view your machine guarding, lockout/tagout, and ergonomics. A mod above 1.0 and lumped payroll push it up; accurate splits and a strong safety program pull it down.

Does Bettr Coverage write manufacturing comp in Tennessee?

Yes — manufacturing workers' comp alongside GL, property, equipment, and commercial auto, shopped across multiple carriers.

For general information only. Not a quote or contract of insurance. Premium ranges and class-code rates shown are illustrative estimates for setting expectations, not filed rates, and vary by carrier, payroll, class code, experience mod, and underwriting; rates change over time. Class codes referenced are directional examples, not a classification opinion for any specific operation. Workers' compensation requirements are set by Tennessee law and administered by the Tennessee Bureau of Workers' Compensation — confirm current requirements with a licensed agent or the applicable state authority. Coverage subject to policy terms and carrier appetite.